ELECTRIC VEHICLE DESIGN

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Electric Vehicle Design (21 days Program Outline)

WEEK 1: EV Fundamentals and System DesignΒ (Days 1–7)


πŸ“ Day 1 β€” Introduction to Electric Vehicles

  • EV history, types (BEV, HEV, PHEV, FCEV)

  • EV industry trends and future


πŸ“ Day 2 β€” EV Architecture

  • Main components: Battery Pack, Inverter, Motor, BMS

  • Basic EV block diagram


πŸ“ Day 3 β€” Electric Motors for EVs

  • BLDC, Induction Motor, PMSM

  • Motor selection criteria


πŸ“ Day 4 β€” Power Electronics in EVs

  • Inverters, DC-DC Converters, Onboard Chargers

  • Basic working principles


πŸ“ Day 5 β€” Battery Technology Basics

  • Types: Lithium-ion, LFP, Solid State

  • Battery Pack construction overview


πŸ“ Day 6 β€” Battery Management Systems (BMS)

  • BMS functions: protection, monitoring, balancing

  • SOC (State of Charge) and SOH (State of Health)


πŸ“ Day 7 β€” Mini Project 1

  • Design a simple EV system block diagram

  • Tool: Use Figma, Lucidchart, or hand-drawing


WEEK 2: Deep Dive into Components and Control Systems (Days 8–14)


πŸ“ Day 8 β€” Motor Control Systems

  • Basics of motor controllers (ESCs)

  • Understanding PWM control


πŸ“ Day 9 β€” Energy Storage and Management

  • Thermal management of batteries

  • Cooling strategies for battery packs


πŸ“ Day 10 β€” EV Charging Systems

  • AC and DC charging

  • Introduction to fast charging technologies (CCS, CHAdeMO)


πŸ“ Day 11 β€” Regenerative Braking Systems

  • How regenerative braking works

  • Energy recovery strategies


πŸ“ Day 12 β€” Vehicle Dynamics for EVs

  • Weight distribution

  • Center of gravity impact on stability


πŸ“ Day 13 β€” Thermal Management for Motors and Batteries

  • Liquid cooling vs air cooling

  • Design strategies for thermal protection


πŸ“ Day 14 β€” Mini Project 2

  • Create a basic Battery Pack layout

  • Simulation: Use MATLAB/Simulink (Battery Model)


WEEK 3: Simulation, Advanced Design, and Industry Practice (Days 15–21)


πŸ“ Day 15 β€” Simulation of EV Drive Cycles

  • Drive cycles (NEDC, WLTP, FTP-75)

  • Energy consumption analysis


πŸ“ Day 16 β€” Vehicle Control Unit (VCU) and CAN Communication

  • Basics of VCU

  • Introduction to CAN protocol in EVs


πŸ“ Day 17 β€” EV Safety Standards

  • ISO 26262 (Functional Safety)

  • Battery safety certifications (UL2580, IEC62133)


πŸ“ Day 18 β€” Lightweight Materials in EV Design

  • Aluminum, composites, carbon fiber

  • Crash safety structures


πŸ“ Day 19 β€” Autonomous Electric Vehicles

  • Sensors: Lidar, Radar, Cameras

  • EV + Autonomy integration basics


πŸ“ Day 20 β€” Emerging Trends: Solid State Batteries, Wireless Charging

  • What’s next in EV technology?

  • Market analysis: Tesla, Rivian, Lucid, BYD


πŸ“ Day 21 β€” Final Capstone Project

  • Design a complete conceptual EV (Block diagram + Component selection + Short Report)

  • Tools: SolidWorks/Figma + MATLAB model (optional)

Schedule

1st June
Hyderabad
Bits Pilani Campus
Available
19th May
Visakhapatnam
Gitam University
Available
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INTERACTIVE SESSION