
Electric Vehicle Design (21 days Program Outline)
WEEK 1: EV Fundamentals and System DesignΒ (Days 1β7)
π Day 1 β Introduction to Electric Vehicles
EV history, types (BEV, HEV, PHEV, FCEV)
EV industry trends and future
π Day 2 β EV Architecture
Main components: Battery Pack, Inverter, Motor, BMS
Basic EV block diagram
π Day 3 β Electric Motors for EVs
BLDC, Induction Motor, PMSM
Motor selection criteria
π Day 4 β Power Electronics in EVs
Inverters, DC-DC Converters, Onboard Chargers
Basic working principles
π Day 5 β Battery Technology Basics
Types: Lithium-ion, LFP, Solid State
Battery Pack construction overview
π Day 6 β Battery Management Systems (BMS)
BMS functions: protection, monitoring, balancing
SOC (State of Charge) and SOH (State of Health)
π Day 7 β Mini Project 1
Design a simple EV system block diagram
Tool: Use Figma, Lucidchart, or hand-drawing
WEEK 2: Deep Dive into Components and Control Systems (Days 8β14)
π Day 8 β Motor Control Systems
Basics of motor controllers (ESCs)
Understanding PWM control
π Day 9 β Energy Storage and Management
Thermal management of batteries
Cooling strategies for battery packs
π Day 10 β EV Charging Systems
AC and DC charging
Introduction to fast charging technologies (CCS, CHAdeMO)
π Day 11 β Regenerative Braking Systems
How regenerative braking works
Energy recovery strategies
π Day 12 β Vehicle Dynamics for EVs
Weight distribution
Center of gravity impact on stability
π Day 13 β Thermal Management for Motors and Batteries
Liquid cooling vs air cooling
Design strategies for thermal protection
π Day 14 β Mini Project 2
Create a basic Battery Pack layout
Simulation: Use MATLAB/Simulink (Battery Model)
WEEK 3: Simulation, Advanced Design, and Industry Practice (Days 15β21)
π Day 15 β Simulation of EV Drive Cycles
Drive cycles (NEDC, WLTP, FTP-75)
Energy consumption analysis
π Day 16 β Vehicle Control Unit (VCU) and CAN Communication
Basics of VCU
Introduction to CAN protocol in EVs
π Day 17 β EV Safety Standards
ISO 26262 (Functional Safety)
Battery safety certifications (UL2580, IEC62133)
π Day 18 β Lightweight Materials in EV Design
Aluminum, composites, carbon fiber
Crash safety structures
π Day 19 β Autonomous Electric Vehicles
Sensors: Lidar, Radar, Cameras
EV + Autonomy integration basics
π Day 20 β Emerging Trends: Solid State Batteries, Wireless Charging
Whatβs next in EV technology?
Market analysis: Tesla, Rivian, Lucid, BYD
π Day 21 β Final Capstone Project
Design a complete conceptual EV (Block diagram + Component selection + Short Report)
Tools: SolidWorks/Figma + MATLAB model (optional)
Schedule
